Plant and lifting: inspection and testing
| Item | How often | Basis | Reference | Applies to |
|---|---|---|---|---|
Plant: general inspection and maintenanceBy: Competent personState notesModel WHS r.213: inspection annually if neither manufacturer nor competent-person recommendations are reasonably practicable. VIC r.105: plant 'inspected to the extent necessary' (no default interval); r.106: keep inspection/maintenance records for specified plant (e.g. tower cranes, lifts, boilers/pressure vessels hazard A-C, certain Schedule 2 plant). |
Per manufacturer's recommendations; else competent person's; else every 12 months | Mandatory | Model WHS Reg 213; VIC OHS Regs r.105, r.106Federal Register of Legislation, Victorian Legislation, WorkSafe Tasmania | All workplaces |
Hired or leased plant: between hiresBy: Hire supplierState notesVIC-specific duty on hire suppliers. Model WHS: covered by supplier and r.213 duties. |
Between each hireRecord kept while supplier controls the plant | Mandatory | VIC OHS Regs r.93, r.94Victorian Legislation | All workplaces |
Mobile plant and forklift pre-start checkBy: OperatorState notesSame practice in all jurisdictions. |
Start of each shift / before first daily use / when operator changesLock out any unit with a safety defect | Manufacturer | WorkSafe Vic forklift guidance; manufacturer's instructions; model WHS Reg 213WorkSafe Victoria | Warehouse/factory |
Forklift periodic service and inspectionBy: Competent forklift technicianState notesWorkSafe Vic sets no fixed interval; engage a competent forklift technician. Forklift operation is high risk work (licence) in all jurisdictions. |
Per manufacturer's service scheduleRecords of inspections, defects and repairs | Manufacturer | Manufacturer's instructions; model WHS Reg 213 (annual fallback); AS 2359 seriesWorkSafe Victoria | Warehouse/factory |
Mobile cranes (>10 t) and tower cranes: major inspectionBy: Competent person (NPER-registered or Chartered Professional Engineer, or regulator-approved)State notesMandatory in model WHS jurisdictions and WA. VIC: no major-inspection regulation in OHS Regs 2017; WorkSafe Vic guidance on major inspection of cranes, hoists and winches references the AS 2550 approach. |
End of manufacturer's design life; else competent person; else every 10 yearsFrom date first commissioned or registered, whichever earlier | WHS statesMandatoryVICStandard | Model WHS Reg 235; WA WHS (General) Regs 2022 r.235; AS 2550.1Federal Register of Legislation, WorkSafe WA, WorkSafe Victoria | Construction |
Cranes: annual (periodic) inspectionBy: Competent person (third party)State notesRegistered cranes in model jurisdictions also need a competent-person inspection for registration (e.g. r.267). |
Every 12 monthsPlus routine inspections per AS 2550 and manufacturer | Standard | AS 2550.1; model WHS Reg 213 (annual fallback)From a published summary of the standard; check the current edition.Asset Engineering (secondary), Federal Register of Legislation | Construction |
Elevating work platforms: pre-operational inspectionBy: Competent operatorState notesSame in all jurisdictions; underlying legal duty model WHS r.213 / VIC r.105. |
Start of each shift | Standard | AS 2550.10; SWA Guide to inspecting and maintaining EWPs (Appendix A)Safe Work Australia, WorkSafe Queensland | All workplaces |
Elevating work platforms: routine inspectionBy: Competent person (written report)State notesSame in all jurisdictions. |
At least every 3 monthsBefore returning to service after storage; more often in harsh/continuous use | Standard | AS 2550.10; SWA EWP guide (Appendix B)Safe Work Australia, WorkSafe Queensland | All workplaces |
Elevating work platforms: periodic inspectionBy: Competent person (independent of operation)State notesVIC: boom-type EWPs require design registration (OHS Regs Schedule 2 item 1.10). |
Every 12 months (maximum, unless manufacturer specifies otherwise) | Standard | AS 2550.10; SWA EWP guide (Appendix C)Safe Work Australia, WorkSafe Queensland | All workplaces |
Elevating work platforms: major inspectionBy: Competent personState notesSame in all jurisdictions (guidance, not regulation). |
After 10 years of service; repeat intervals as set by the manufacturer or a competent personEarlier if damaged, modified, records missing or manufacturer requires | Standard | AS 2550.10; AS 1418.10 (design life); SWA EWP guideFrom a published summary of the standard; check the current edition.Safe Work Australia, WorkSafe Queensland | All workplaces |
Lifting gear: pre-use visual check (slings, chains, shackles, hooks)By: User / dogger / riggerState notesSame in all jurisdictions. |
Before each useRemove damaged gear from service | Standard | AS 3775.2; AS 1666.2; AS 1353.2; NSW dogging & rigging guideNSW Government | All workplaces |
Alloy chain slings: periodic inspectionBy: Competent personState notesSame in all jurisdictions; end user sets schedule on duty cycle. |
Every 12 months (1-5 lifts/week) down to monthly (201+ lifts/week)6-monthly at 6-25 lifts/week, 3-monthly at 26-200; re-test after component or tag replacement | Standard | AS 3775.2 (inspection guide table)NSW Government | All workplaces |
Wire rope slings: periodic inspectionBy: Competent personState notesSame in all jurisdictions. |
About every 12 months (usage-dependent) | Standard | AS 1666 seriesFrom a published summary of the standard; check the current edition.CH-S (secondary) | All workplaces |
Synthetic / soft slings and roundslings: periodic inspectionBy: Competent personState notesSame in all jurisdictions. |
Not more than every 3 months | Standard | AS 1353.2 (flat synthetic webbing slings); AS 4497 (roundslings)From a published summary of the standard; check the current edition.CH-S (secondary) | All workplaces |
Below-the-hook lifting devices (spreader/lifting beams)By: Competent personState notesSame in all jurisdictions. |
Every 12 months (suggested) or as manufacturer/competent person sets | Standard | AS 4991From a published summary of the standard; check the current edition.CH-S (secondary) | All workplaces |
Registered plant item: registration renewalBy: Person with management or control of the plantState notesModel WHS registrable items: boilers and pressure vessels (hazard A-C, AS 4343), tower cranes, lifts/escalators, building maintenance units, amusement devices, concrete placing booms, mobile cranes >10 t. VIC (Authorised Version 018): item registration applies to amusement structures only (12-month registration, r.513K); other plant needs design registration only (Schedule 2). VIC amusement structure registration was introduced by S.R. No. 46/2026 (from 29 Jul 2026): apply by 30 Oct 2026 for structures designed on or after 1 Jul 1995, and by 1 Nov 2027 for older designs. QLD registers items annually. |
Every 5 years (model WHS); every 12 months (VIC amusement structures) | Mandatory | Model WHS Reg 272 & Schedule 5 Part 2; VIC OHS Regs r.127C, r.513KFederal Register of Legislation, Victorian Legislation | All workplaces |
Plant design registrationBy: Designer / ownerState notesVIC Schedule 2 includes e.g. prefabricated scaffolding, boom-type EWPs, vehicle hoists, mast climbing work platforms, mobile cranes >10 t, concrete-placing booms. |
No expiry - re-register if design is alteredAlteration that may affect health and safety (e.g. tower crane relocation in WA) | Mandatory | Model WHS Reg 259 (unlimited duration); VIC OHS Regs r.125, r.126 & Schedule 2Federal Register of Legislation, Victorian Legislation | All workplaces |
Air receivers (pV > 150 MPa.L): external inspectionBy: Competent personState notesVIC r.106 requires records for pressure vessels hazard A-C. Model WHS: hazard A-C vessels are registrable items (Schedule 5). AS 3788:2024 now current - intervals should be confirmed against the 2024 edition. |
Every 2 yearsCommissioning inspection required; internal every 4 years; extended interval 12 years | Standard | AS/NZS 3788:2006 (as cited by WorkSafe Vic); hazard level per AS 4343WorkSafe Victoria | Warehouse/factory |
Air receivers (pV > 150 MPa.L): internal inspectionBy: Competent personState notesAs above. |
Every 4 yearsReceivers pV <= 150 MPa.L: regular operating surveillance only | Standard | AS/NZS 3788:2006 (as cited by WorkSafe Vic)WorkSafe Victoria | Warehouse/factory |
Hoists (builders' hoists, mast climbing platforms, winches)By: Competent personState notesMast climbing work platforms need design registration in VIC (Schedule 2 item 1.13). |
Per manufacturer; else competent person; else every 12 monthsMajor inspection per AS 2550 approach | WHS statesMandatoryVICStandard | Model WHS Reg 213; VIC OHS Regs r.105; WorkSafe Vic major inspection guidance (cranes, hoists and winches)From a published summary of the standard; check the current edition.Federal Register of Legislation, WorkSafe Victoria | Construction |
A planning guide, not legal advice. Intervals are minimums under normal conditions: shorten them where use, environment, damage or a risk assessment calls for it, and follow the current edition of the standard, your regulator's guidance and the manufacturer's instructions. Victoria operates under the Occupational Health and Safety Act 2004 and the OHS Regulations 2017; the other states and territories under the model WHS laws as adopted locally. Items checked 28 October 2026.
Sources
- Federal Register of Legislation: Work Health and Safety Regulations 2011 (Cth), Compilation No. 28 (25/03/2025) - mirrors model WHS Regulations numbering
- Victorian Legislation: Occupational Health and Safety Regulations 2017 (Vic), Authorised Version No. 018
- WorkSafe WA: Information sheet: Major inspection requirements for registered mobile cranes and tower cranes
- WorkSafe Victoria: Major inspection of cranes, hoists and winches (guidance)
- Asset Engineering (secondary): Mobile crane registration and inspection requirements
- WorkSafe Tasmania: Plant inspections
- Safe Work Australia: Guide to inspecting and maintaining elevating work platforms
- WorkSafe Queensland: Maintenance, inspection and repair of EWPs
- WorkSafe Victoria: Forklift maintenance and inspection
- NSW Government: Dogging and rigging guide - Care, use and inspection of alloy chain slings
- CH-S (secondary): A comprehensive guide to lifting and rigging equipment test frequency
- WorkSafe Victoria: Air receiver pressure vessels
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